Explore our full range of patch types and customization services
At HatFlow Company, we specialize in premium custom patches for individuals and small businesses looking to add personality and style to their gear. Whether you're personalizing a jacket, backpack, or hat collection, our extensive selection of patch types and customization options make it easy to create something uniquely yours.
Our Patch Types:
- Leather patches – Classic and durable for a premium look
- Embroidered patches – Detailed and vibrant with thread work
- Woven patches – Smooth finish with intricate designs
- PVC patches – Modern, flexible, and weather-resistant
- Chenille patches – Soft, textured, and eye-catching
Customization Options:
- Custom designs and artwork
- Choice of backing (iron-on, sew-on, or adhesive)
- Various sizes and shapes
- Full color printing and embroidery
- Fast turnaround times
Browse our collection today and find the perfect patch to express your style.
Custom Patches & Customization Options
Premium Custom Patches for Your Headwear & Apparel
At HatFlow Company, we specialize in creating high-quality custom patches that bring your brand to life. Whether you're outfitting a team, building a corporate brand, or creating retail merchandise, we offer multiple patch types to match your vision and budget.
Pricing is based on patch size and quantity. Request a custom quote with your project details to receive pricing tailored to your specific needs.
Our Patch Options
Leather Patches
Our signature offering. Genuine full-grain leather patches deliver a premium, timeless look that wears beautifully over time. Perfect for upscale brands, university bookstores, and businesses seeking a sophisticated aesthetic. Ideal for trucker caps, beanies, and dad hats.
- Minimum Order: 24 hats with leather patches
- Lead Time: 1-2 weeks
- Pricing: Based on patch size - request a quote
- Best For: Premium branding, retail collections, corporate gifts
Faux Leather Patches
Get the premium leather look at a more accessible price point. Our high-quality faux leather patches offer excellent durability and a clean, professional appearance. Great for larger orders and budget-conscious projects without sacrificing style.
- Minimum Order: 50 hats with faux leather patches
- Lead Time: 1-2 weeks
- Pricing: Based on patch size - request a quote
- Best For: Large team orders, budget-friendly branding
PVC Rubber Patches
Durable, waterproof, and modern. PVC rubber patches feature a raised 3D design that stands out. Perfect for outdoor brands, sports teams, and tactical applications. These patches hold up exceptionally well in harsh conditions and offer bold visual impact.
- Minimum Order: 50 hats with PVC patches
- One-Time Mold Fee: Required for custom PVC designs
- Lead Time: 3-6 weeks
- Pricing: Based on patch size - request a quote
- Best For: Outdoor brands, tactical gear, waterproof applications
Woven Patches
Intricate detail meets durability. Woven patches allow for fine text and complex designs with a soft, professional finish. Ideal for logos with detailed artwork, small text, or multi-color designs. Popular for corporate apparel and team uniforms.
- Minimum Order: 50 hats with woven patches
- Lead Time: 3-4 weeks
- Pricing: Based on patch size - request a quote
- Best For: Detailed logos, corporate uniforms, intricate designs
Embroidered Patches
Classic and versatile. Embroidered patches offer a traditional, textured look with excellent durability. Perfect for team logos, school crests, and brand marks. Available in a wide range of thread colors for precise color matching.
- Minimum Order: 50 hats with embroidered patches
- Lead Time: 2-3 weeks
- Pricing: Based on patch size - request a quote
- Best For: Traditional branding, school spirit wear, team logos
Patches Only (No Hats)
Need just the patches for your own products? We offer all patch types separately with a 50-piece minimum order for patches only. Perfect for adding to your existing inventory, jackets, bags, or other apparel. Pricing varies by patch type and size - request a custom quote.
Customization Process
- Choose Your Base: Select from our Richardson catalog of trucker caps, beanies, or custom apparel
- Select Your Patch Type: Pick the patch style that best fits your brand, budget, and timeline
- Request a Quote: Fill out our patch quote form with your patch size, quantity, and design details
- Receive Mock-Up & Pricing: We'll send you a free digital mock-up and custom pricing based on your specifications within 1-2 business days
- Approve & Order: Review your design and pricing, then place your order
Bulk Pricing Available
We offer volume discounts starting at just 7 pieces, with savings up to 45% off for orders of 144+. Perfect for wholesale partners, corporate orders, and team gear programs. Final pricing depends on patch size and complexity.
Quick Reference Guide
| Patch Type | Minimum (Hats) | Lead Time | Special Notes |
|---|---|---|---|
| Leather | 24 pieces | 1-2 weeks | Premium option, size-based pricing |
| Faux Leather | 50 pieces | 1-2 weeks | Budget-friendly, size-based pricing |
| PVC Rubber | 50 pieces | 3-6 weeks | One-time mold fee, size-based pricing |
| Woven | 50 pieces | 3-4 weeks | Best for detail, size-based pricing |
| Embroidered | 50 pieces | 2-3 weeks | Classic look, size-based pricing |
| Patches Only | 50 pieces | Varies by type | All types available, request quote |
Ready to Get Started?
Request a custom quote with your patch specifications (type, size, quantity, and design) and we'll provide pricing and a free mock-up within 1-2 business days.
Browse our Custom Headwear Collection or Custom Team Gear to see our full range of customizable products.
Proudly made in Upstate South Carolina by HatFlow Company.